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陶瓷纤维油石刷

陶瓷纤维油石刷

规格:EZFINI 易择非

所属类型:磨石、油石

  • 价    格:面议
  • 发布时间:2023/6/14 11:15:04
  • 数    量:大量
  • 所在地:江苏 无锡

陶瓷纤维油石刷  

EZFINI Cutting Fiber for hand grinder use
EZFINI 手持工具用纤维油石刷
 

For surface finishing of free surface.
Can be also used on machining center.

平面和曲面精磨。
在机械加工中心上也可以使用。



Features 特点
  • The tips of the Fine Alumina Fiber rods have superior grinding force.
  • Can greatly improve surface roughness in a short time.
  • Soft to the touch, prevents undulations in a workpiece.
  • Less clogging thanks to the self –sharpening action of the fiber rod tips
  • Can be used in dry or wet processing.
  •  
  • 特殊工艺制成的氧化铝纤维刷有优异的研磨性能。
  • 能在短时间内很大地改善工件表面粗糙度。
  • 研磨时软性的接触工件表面,防止接触工件时的跳动。
  • 良好的自锐性可以防止研磨时的堵塞
  • 可以干磨和湿磨。

Structure 结构

■Comparison of structure and features with abrasives-impregnated nylon brushes
■与普通尼龙刷子的结构和特点的比较

  Fiber rods for XEBEC Cutting Fiber
氧化铝纤维油石刷的结构
Rods for abrasives- impregnated nylon brushes 含磨料的尼龙刷结构
Structure

结构

Consistent rigidity

坚固性和一致性

A single Fine Alumina Fiber Rod is made by binding together 1,000 Alumina Fiber Filaments(diameter 10μm for red rods and 15μm for white rods).

Therefore, this structure maintains a consistent rigidity and there is virtually no fiber rod configurational change during the deburring process.

一根氧化铝纤维是→1,000条纤维丝一起构成(红色纤维丝和白色纤维丝的直径分别为10μm和15μm)。

因此,这种结构能够保证去毛刺过程中纤维坚固不变形,保持研磨的一致性

The abrasive grain is impregnated in nylon.
The nylon base gives it flexibility but low rigidity.

So there is rod configurational change in the deburring process.

磨粒在尼龙中浸渍而成。
尼龙基材给它灵活性,但低刚性。

在去毛刺过程中会变形软化。

Superior grinding performance

超高磨削性能

ALF makes up approximately 75% of the total weight;

The self-sharpening action of the cutting edge on the Alumina Fiber Rod tips and continuous cutting edges provides superior grinding performance.

氧化铝纤维大约占总重量的75%;
氧化铝纤维在整个研磨过程中始终保持良好的自锐性,不断提供卓越的磨削性能。

Abrasive grain makes up only 30% weight; its self-sharpening action is weaker, resulting in lower grinding efficiency.

磨粒只占总重的30%;其自锐性弱,因而磨削效率很低。

Uniform fine finishing

稳定的卓越的磨削性能

Thanks to the multitude of uniform Alumina Fiber on the rod tips, stable and uniform finishing can be achieved; keeping superior grinding performance.

得益于众多的氧化铝纤维均匀的构成,所以能提供稳定的卓越的磨削性能。

Due to the variation in abrasive grains diameters, it’s hard to get uniform finishes

由于磨粒直径变化较大,很难得到较好的效果

No clogging

不会堵塞

Thanks to the self –sharpening action of the cutting edge on the Alumina Fiber od tips, it’s difficulte to clog the tool.

秘诀就是氧化铝纤维不断的自我断裂锐化,使得加工时不会堵塞

Due to less self- sharpening action, it’s easy to clog the tool.

磨削时很容易堵塞。

For both dry and wet processing

干磨和湿磨

Thanks to the high thermal resistance (approx. 150℃), the grinding performance is stable even in dry processing.

Thanks to superior water-resistance, there is no decrease in rigidity even wet processing, providing stable grinding performance.

得益于高耐热性(约150℃),在干磨时依旧性能稳定。
得益于卓越的耐水性,在湿磨时也不会降低磨料的刚性,可以提供稳定的磨削性能。

Due to the low thermal resistance (approx. 90℃), the heat generated in dry processing results in decreased rigidity and molten nylon on the workpiece.

Due to low water-resistance, rigidity and grinding performance is decreases.

由于低耐热性(大约90℃),在干磨时引起的热导致磨料软化和尼龙的融解。

由于耐水性差,磨削时会时磨料软化,磨削性能下降。



Usage, Applications 用法,应用

■Usage
  • EDM scale removal
  • Modifying molds
  • Deburring after forming of precision parts
  • Deburring after machining of precision parts
  • Surface finishing (removing post-processing marks and scales)
  • Removing tool marks after end milling
  •  
  • EDM清除氧化层
  • 模具修模
  • 精密零部件去毛刺
  • 机械加工后的零部件去毛刺
  • 后期处理,表面抛光
  • 表面铣削加工后出去刀痕


■Applications

Fine deburring 去毛刺 Surface finishing 表面抛光 EDM scale removal
EDM清除氧化层


Comparison 比较
 
■Comparison in grinding performance with nylon brushes with diamond abrasive grains (#400) 与金刚石尼龙刷(#400)的研磨比较
Comparison in grinding performance (wet processing) for NAK80 (EDM surface)
在塑胶模具钢NAK80上的(EDM表面)研磨比较(湿磨)
 

Use 使用方法

【Polishing Flat Surfaces】
  • Attach to a hand tool, and apply brush to work surface at approximately a 45 degree angle.
  • Apply as constant a load as possible, and keep the depth of cut to a minimum (under 1mm).
【Polishing Edges and Deburring Uneven Areas】
  • When polishing edges and deburring uneven areas, please work with lower revolutions and a lighter load. Also, please do not apply excessive pressure on the edges with the sides of the fiber rods.
【Bristle Length】
  • With usage over time, the overall length of the Fine Alumina Fiber rods (bristle length) may shorten, resulting in more grinding power but less easy to fit. Please adjust the grind and fit by decreasing the revolutions and load (depth of cut).
【Truing / Dressing】
  • Press the tip of the rotating brush against polishing paper stuck onto a board to adjust the form of the brush. Do the same for the dressing as well.
【Dry / Wet Processing】
  • The brush can be used for both dry and wet processing. Please use a dust collecting device to collect dust generated during dry processing.

【平面精磨和抛光】

手工使用工具抛光时应注意让刷子和工件表面保持45度夹角。
尽量使用自然力,并保持刷子和工件的角度,使氧化铝纤维始终保持研磨性能(在1mm以下)。

【不规则边缘的去毛刺和抛光】

当去除不规则边缘的毛刺和抛光时请降低工具的转速,并且应该减小力量。

【纤维刷长度】

随着使用时间的推移,氧化铝纤维细棒(毛长度)的缩短会导致磨削力的加大,磨削者的不适用。这时候应该降低转速和减小力量。

【修整】

可以用砂纸来对纤维刷进行整形和修整。

【干磨/湿磨】

纤维刷可以干磨或者湿磨。请使用集尘设备来收集在干磨时的粉尘。

 

Lineup 规格

■For hand grinder use
Lineup
产品编码 Product Code EZ-A11-EB06M EZ-A21-EB06M
类型 Type End End
颜色 Fine Alumina Fiber Rod(color) A11 (red) A21 (white)
直径 Diameter Ø6mm Ø6mm
长度 Fine Alumina Fiber Rod Length 20mm 20mm
轴心直径 Axis Core Diameter Ø3mm Ø3mm
  • A11:Easy to fit,suitable for minute deburring.
  • A21:More rigid than A11,superior grinding efficiency.



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企业信息

上海金炜五金机械有限公司无锡分公司

经营模式:贸易型

所在地区:江苏 无锡

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